Position Title: Test Bay Technician
Location: Johannesburg
Time Type: Full time
Requisition ID: JR_29281
Description:
EDUCATION: Matric/ N4/ Qualified Artisan
EXPERIENCE: 1-2 Years experienc in the mechanical Workshop, Test bay or Industrial Environment
REQUIREMENTS: N2/N3 Mechanical Engineering-Advantage
Basic Safety Training (LOTO, PPE, Induction)
Hydraulic or Fluid dynamics – Advantage
Exposure to pumps, motor or rotating equipment
Key Accountabilities
Test Preparation
- Identify and select the correct test procedure, instrumentation, and configuration as per the pump specification sheet and testing schedule.
- Verify calibration status of all measuring devices before each test run.
Testing Execution
- Follow the approved test procedure, standard, and client specifications (e.g., ISO 9906, API 610, or company-specific standards).
- Start and control pump operation from the Test Control Panel.
- Conduct performance tests at incremental flow points (0%, 25%, 50%, 75%, 100%).
- Record readings for flow head, power, vibration & temperature.
- Monitor for leaks, abnormal noise or vibration during testing.
- Maintain communication with Artisan for adjustments during testing.
- Adjust discharge valves and flow controls to obtain readings at various duty points (e.g., shut-off, best efficiency point, and overload).
- Monitor test instrumentation and equipment throughout the test to ensure accurate readings and safe operation.
Data Recording, Evaluation and Analysis
- Capture all test data electronically through the computerised test system or data acquisition software.
- Extract, review, and print test results and performance curves.
- Compare test data against required performance specifications and tolerances.
- Generate performance curves and verify results against specifications.
- Identify whether the pump meets pass/fail criteria as per design specifications or client acceptance standards.
- Report any abnormal results, equipment malfunctions, or deviations from specifications to the Test Bay Manager.
Shut Down Activities
- Execute proper shut down sequence of reducing flow, stop motor and isolate system.
- Verify test completion Checklist and ensure test area readiness for the next job.
- Produce official Test Report with performance summary & pass/fail result.
- Ensure label of “pass/fail” is added onto pump.
Quality and Compliance
- Ensure all testing activities are conducted in compliance with relevant safety, environmental, and quality procedures.
- Maintain traceability of test results, calibration certificates, and pump identification record
- Comply with and enforce all KSB policies and procedures
- Assist fellow employees with daily calibration functions as and when required
PI285198329